ARATO stone
The most rough stone.
We use it only for fresh borne blade or deep rusted one, to make a proper
shape.
Hold the blade with right angle to the stone, and push
the arms forward.
For the flat surface (shinogi-ji), a little slant angle is not so bad.
For the back surface, hold the blade 45 degrees to the
stone, and push forward.
The work is same to the next step BINSUI.
This step is the most important for the shaping.
The system is very simple but it is the most difficult
in all steps of shaping.
Never grind too much steel.
We have to get the perfect shape with the least grinding.
( work for the cutting surface with an artificial ARATO
stone: carborundum#180 )
( work for kissaki )
( work for the back surface )
( the trace of the grinding work with ARATO )
( the cutting
surface )
( kissaki )
( the back surface )
BINSUI stone
Most of blades are started with this stone.
To remove rust and make a proper shape.
Be careful to save the meat on the cutting surface.
( work with a natural BINSUI stone )
( grinding
the stone surface often with another stone to keep its surface even )
KAISEI stone
To make the shape finer.
Hold the blade with 45 degrees to the stone, and push
the arms forward.
But the working system for kissaki never change with
any stones.
( work with an artificial KAISEI stone )
( the trace with KAISEI )
CHU-NAGURA stone
To make the shape finer.
From this step we never use artificial stones.
( In some case artificial stones are easy to be used
by hobby polishers. )
Hold the blade 45 degrees to the stone, and move the
blade along the blade's length.
The work looks like pushing the blade toward the left
hand.
The trace should be parallel to the length or a little
slant.
( the trace with CHU-NAGURA )
KOMA-NAGURA stone
To make the shape finer.
This stone is a little finer and harder than CHU-NAGURA
stone.
The work is same to CHU-NAGURA step.
But the trace has to be very parallel to the length.
UCHIGUMORI stone
To complete the shape and to make the character of the
blade come up.
Hold the blade the same way as in the previous step.
But the working direction is opposite.
It is pulling the blade carefully towards your right
hand.
Then every surface is completely shaped, and the characters
come up. (hamon, layer pattern and etc.)
Next is one example of uchigumori result.
But it is not very good, because the layer pattern is
brought up too hard.
Such working style is a little rough for the steel.
The layer is dug by hard rubbing against the stone.
And the steel surface is not fine.
More tender work should be given to the steel.
2) polishing
To study the quality of the blade we make the surfaces
clear. Then we can see the details easily.
In the polishing work, there are two kinds of finishing
style.
One is the classical polishing style (SASHIKOMI).
The other is the modern polishing style (HADORI). (=> polishing)
The big different between them is in the step of NUGUI.
preparation
Before starting the polishing work, we have to make the
stuff for the work, HAZUYA, JIZUYA and NUGUI.
Good preparation is very important for smooth work.
making hazuya and jizuya
Hazuya is made from uchigumori stone. Jizuya is from
narutaki stone.
Both stones are similar kinds of finest stone in Japan.
Narutaki is a little harder than Uchigumori.
The fineness of texture and the hardness is very important
to select them.
Slice the stone with chisel and hammer.
slices
of uchigumori stone.
Grind them to get flat surface and the thickness as thin
as paper.
grinding
narutaki stone.
hazuya,
the rectangle one is credit card size.
various
qualities of jizuya, they become harder toward the right.
Fix them on the paper with lacquer. The paper should
be thin and strong.
Cut and shape them to proper size.
Grind them again to the proper thickness to use.
The hazuya for NARUME work is larger size and the best
quality.
making nugui powder
Nugui is very fine powder mixed with oil.
Each polishers have their own powder making system and
material.
One of them is grind the material completely with mortar
to the finest powder.
Examples of the materials are, narutaki stone, tsushima
stone, iron ore, oxidized iron, and other things.
polishing migaki needles
There are some kind of needles with different shapes
for blades' surfaces.
Polish them up completely to get mirror surface on its
own.
The finish of needle surface moves to blade surface.
HAZUYA
HAZUYA is a very thin Uchigumori stone fixed on the paper.
Polish the blade surface with HAZUYA on the thumb completely,
especially in the hamon.
Then the surface becomes clean. And all the tempering
effects come to be seen.
JIZUYA
JIZUYA is a very thin NARUTAKI stone.
Some of them are fixed with paper, and some are not.
Choice is case by case.
And select suitable quality jizuya for the steel quality.
Polish the blade surface with JIZUYA completely except
the hamon area.
The steel becomes clear and the steel particles come
up.
NUGUI
NUGUI is a very fine stone powder mixed with oil.
Polish the whole surface of the blade with it using cotton
ball.
In this step, the work is very different between the
classical style and the modern style.
The nugui work in the classical style is the final cleaning
for the blade surface.
The work in the modern style is to make up a good contrast
for an attractive view.
On the classical style, natural stones can be used for
NUGUI.
There are various kinds of stone for it, for example,
NARUTAKI, NAGURA, TSUSHIMA, iron ore.
The surface becomes clean and the hamon comes up.
On the modern style, polishers have
their own special material and oil for nugui.
It is far harder than the classical style's to make a
black shining surface on the blade.
The work effects whole surface of the blade even on the
hamon.
So the hamon is masked by this hard effective polishing.
Then the hamon area has to be polished again with hazuya.
Polisher uses hazuya carefully by their thumb to make
a white pattern along the hamon.
This work is called "HADORI".
So this polishing style is called " HADORI style".
Good hadori work makes good contrast between the white
pattern and the rest black shining area.
On this work polishers are thinking to get an attractive
view.
So the pattern of white area is quite different by each
polisher's sense, even if the hamon would be the same.
And the real hamon can be seen in the white pattern when you use good lighting.
(=> HAMON)
The nugui
and hadori on the modern style.
The same
part of the above blade by the classical style nugui.
One more example of steel by classical style polishing.
The hamon
of the same part of above blade.
Be careful, some polishers use acids or chemical treatment on polishing
process to trick the view.
They emphasize hamon pattern and layer pattern, and its
view is indecent and unnatural.
However skilful it is, they never lift the blade quality
up, only damage the steel.
Such work is done for purpose to deceive beginners.
It is very bad for serious sword lovers.
Good polishing never use any acid.
MIGAKI
Rubbing Shinogiji and the back surface with a steel needle
to get mirror finish.
The
tools for migaki work, from the bottom, horn powder, needles, needle polishing
table and wax ball.
Various kinds of needles as their shapes and materials.
Remove fat on the surface completely. We use horn powder
wetting it.
Put wax to get smooth running of needle. We use IBOTA
wax putting like uchiko powder.
In the modern style polishing, a mirror finished shinogiji
is very common.
But on the classical style, the result of migaki should
be mild.
Some old classical style polishings have no migaki effect.
Such a blade has same view on the cutting surface and
on the shinogiji, and is good for study the blade.
Befor Migaki work.
After Migaki work.
NARUME
To polish the kissaki with the best quality HAZUYA to
distinguish it from the other part of the blade.